Perfect Binding

Vareo PRO

The smart combination for (digital) book production

Featuring a modular design, the Vareo PRO perfect binder enables impressive adaptability to changing production sizes and formats. The system is complemented by the InfiniTrim, the fully automated trimming robot that processes every order with maximum precision and in real time. Automatic changeovers and minimum setup times ensure seamless workflows, even with different formats and product thicknesses, while the quality standard stays at the same high level. This perfectly fine-tuned combination guarantees long-term viability and state-of-the-art technology in book production!

Fastest and most innovative perfect binder in its class

Each clamp of the Vareo PRO is equipped with its own servo motor. This allows for different processes to be combined, which increases the real output compared to conventional perfect binders in this performance class, especially in variable-thickness mode. At the same time, it allows for individually adjustable, long pressing times. Optimal bridge plates on the products can also be attained in the stations thanks to the unit drive technology. All this results in first-class binding quality together with consistently high production output – unique in this performance class.

Flexible equipment: ideal for offset and digital printing

With extremely flexible equipment, the Vareo PRO can be configured to match customer needs or expanded on demand through extensions. For example, the binder can be equipped with an optional book block feeder, various interchangeable spine glue stations or a crash station for the desired application. Thanks to the optional barcode system and the size and book thickness measurement station, the Vareo PRO can also process book blocks with different block thicknesses and sizes fully automatically. As a result, high-quality books can be produced in a very short time, regardless of whether offset or digitally printed products need to be finished.

Versatile and efficient gluing and binding methods

The Vareo PRO reliably binds books with hotmelt or PUR binding methods. The perfect glue application is made possible by tried and tested roller application systems with heated counter-rotating spinners as well as the highest level of automation in applying the hotmelt adhesive. With the Vareo’s PUR nozzle application system centrally controlled via the touchscreen, Muller Martini is the only manufacturer to offer a fully integrated solution. The relevant parameters for the glue film are entered during the setup process, and the necessary glue quantity is automatically calculated and delivered precisely in the volume needed.

Vareo PRO
Technical Specifications
Speed

1’350 Takte/h

Format min.

105 x 105 mm

Format max.

360 x 330 mm

Thickness min.

1.5 mm

Thickness max.

60 mm

Grammage body paper min.

60 gsm

Grammage body paper max.

170 gsm

Grammage cover paper min.

80 gsm

Grammage cover paper max.

350 gsm

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